Hollow-Core Concrete Wall Panels & Slabs
State-of-the-Art Manufacturing Facility in Bali, Indonesia
Excellence in Concrete Manufacturing
ACE CEM BALI represents a groundbreaking advancement in concrete manufacturing technology. Our modern facility in Bali, Indonesia, combines Swiss engineering excellence with innovative semi-dry mix extrusion technology to produce superior hollow-core concrete wall panels.
Cutting-edge Swiss process combined with precision extrusion technology, enables ACE CEM BALI to deliver high-quality and efficient hollow-core panels
Eco-friendly production process with minimal environmental impact, adhering to & respecting the 7 pillars of the circular economy
High-strength concrete panels meeting international standards
The Best All-in-All 100mm & 150mm Walling Solution
FASTER INSTALLATION · LOWER LABOUR · BIGGER COVERAGE · BETTER VALUE
Surface-level pricing
Total installed value
All systems normalised to 100mm thick and 1 m² of completed erected wall, including material and installation.
Format: 600 × 200 × 100 block
Coverage: 0.12 m² per unit
Units needed: 8.33 Hebel to make 1m²
Characteristics: Insulation, light weight
Format: 3000 × 600 × 100 panel
Coverage: 1.8 m² per unit
Units needed: 0.556 panel per 1m²
Characteristics: insulation • speed • cost • labour
| CRITERIA | HEBEL / AAC | 100mm & 150mm ACECEM PANEL |
|---|---|---|
| Unit format (mm) | 600 × 200 x 100 block | 3000 × 600 x (100/150) panel |
| Coverage per unit | 0.12 m² | 1.8 m² |
| Units per 1 m² | 8.33 Blocks | 0.556 panel |
| Labour hours / m² | 45 minutes | Less than 11 minutes |
| Time per m² | 45 min | 11 min |
| Installed cost / m² | 550k IDR to 650k IDR | 100mm = 450k IDR 150mm = 550k IDR |
| Joint count | Medium | Lowest |
| OVERALL VALUE | Strong | ★ BEST ALL-IN-ALL |
Hebel / AAC = 0.12m2
1 ACECEM PANEL = 1.8 m²
EQUIVALENT HEBEL UNITS PER 1 ACECEM PANEL
Hebel / AAC x 15 pieces
Are equivalent to 1 ACE CEM Panel (3000x600mm)
ONE PANEL
1.8
m²
450k IDR/ m², Best-in-class economics.
11 minutes per m², up to 4× faster.
11 minutes/ for 1.8m², leanest crew model.
Fewer joints = faster finishing, cleaner walls.
1.8 m² per panel, fewer pieces to handle.
Industrial precision
Repeatable quality
Innovation That Sets Us Apart
Every panel is formed through an advanced extrusion process, delivering millimetre-level dimensional accuracy and consistent quality, panel after panel, batch after batch. The result: perfectly aligned joints, faster installation, and zero on-site surprises.
Our semi-automated production line delivers 470 linear metres per day, over 146,500 m² of wall panels every year.
The panels' hollow-core design turns MEP installation into a fast, seamless operation: services run straight through the panel, cutting overall MEP installation time in half.
And with a factory-smooth finish, rendering and painting costs drop by two-thirds, with less labour, less material, and faster handover.
The ACE CEM Hollow-core design reduces the overall panel weight by +40% whilst increasing structural integrity and strength.
Superior fire-resistant properties provide enhanced safety for residential and commercial applications.
ACE CEM panels deliver exceptional sound insulation that significantly outperforms traditional building materials, ensuring optimal acoustic comfort and privacy.
Detailed Product Information
Thickness Range: 100 mm – 150 mm
Wall panels can be fitted with 4 to 6mm thick steel wire; two to eight steel wires can be added per panel, depending on the panel application. While not structural, this wire acts as a safeguard in the event of extreme stress (e.g., earthquakes), helping to hold the panel together and prevent it from cracking or collapsing all at once.
Hollow-core cement wall panels for interior and exterior applications.
Perfect for residential, commercial and light industrial construction.
ACE CEM Panels can be coloured during production, according to our clients' requirements. 20 Colours & Tones are available.
| Daily Production | 470 m/day |
| Annual Capacity | 146,500 m² |
| Operating Days | 312 days/year |
| Panel Width | 600 mm |
| Wall Panel Thickness | 100 mm & 150 mm |
| Panel Width | 600 mm |
| Standard Length | 1.0m to 3.0m (up to 12 meter) |
| Weight | 40% lighter than solid |
| Concrete Grade | K-300 |
| Cement Type | Portland Cement |
| Aggregate | Fine sand, gravel, volcanic rock, fly ash |
| Additives | In-house mix design |
| Reinforcement | Steel wire 4 to 6mm thick |
Swiss Engineering Excellence
Swiss engineering & Process combined with precision extrusion machines. Produces consistent hollow-core panels with exact dimensional specifications.
High-capacity mixing station ensuring optimal concrete consistency and quality. Precisely controlled mixing ratios for superior panel strength.
Computer-controlled. Ensures a continuous and accurate feed to the mixer.
Semi-automatic handling and transportation system to the raw materials storage, minimises manual labour and ensures a consistent high quality and good conditioning of the raw materials throughout the production process.
Combined with an optimised production layout and an efficient workflow design. From raw materials to finished panels, every step is optimised for maximum productivity.
The ACE CEM Bali factory has been engineered and constructed to be the most environmentally friendly to the environment and our factory surroundings. All our products are:
ACE CEM BALI delivers premium ready-mix concrete engineered for every construction challenge. Our comprehensive range spans from specialized sulphur-resistant formulations to high-performance concrete exceeding 50 MPa, ensuring your project has the strength and durability it demands.
With production capacity of up to 50 m³ per hour, we're equipped to handle projects of any size without compromising on timeline or quality. Our state-of-the-art in-house laboratory conducts rigorous testing and quality control throughout the production process, guaranteeing that every batch meets exacting standards and specifications. This continuous monitoring means consistent, reliable concrete delivery after delivery.
We go beyond standard specifications. Need a specific aesthetic? Our custom tinting service lets you color match concrete to your exact requirements. Committed to sustainability? Our eco-friendly concrete options incorporate recycled plastics and renewable biomass materials including coconut husk, rice husk, bamboo fibers, and more, delivering performance without compromising the environment.
Whether you're building foundations that last or creating architectural statements, ACE CEM BALI provides the versatile, sustainable concrete solutions that bring your projects to life.
ACE CEM BALI offers a Complete Construction Solution
Your Vision, Our Expertise, Complete Success.
From concept to completion, our experienced engineering team stands beside you at every stage of your project. We don't just build, we partner with you to optimize every detail, providing expert guidance, seamless execution, and unwavering support throughout your entire construction journey.
Professional architectural planning and design services tailored to your project requirements.
Expert structural calculations and engineering analysis for optimal building performance.
Comprehensive mechanical, electrical, and plumbing system integration.
High-quality hollow-core concrete panels produced to exact specifications.
Professional installation services by experienced construction teams.
Rigorous quality control and testing at every stage of production and installation.
Contact Us For More Information
Mengwi, Bali, Indonesia
+62 851 907 33483
info@acecembali.com
24hrs